I will be following you for I also born 1945… This is just the plans I have been looking for....thanks , another old guy. The first goes against the permanent key, the second goes against the spacer. Make a jig to suit your personal requirements.

A clearly illustrated spiral-bound manual, and an instructional DVD, provide excellent help.

But, you’ll need a router table to use this jig. Upgrade your table saw’s cutting quality and safety with a zero-clearance throatplate. One question.

Rockler’s Box Joint Jig has a 1/2″-thick MDF base that’s positioned over the router bit on a router table, then locked in place using two 3/8″ x 3/4″ metal miter slot bars and star knobs.

Making box joints on the table saw requires a dado stack which isn’t available in all areas. Some people use accurate keys in the open slot.

You may also want to clamp it to the fence for every cut, just to be sure it stays properly engaged with the jig’s short pins. 9, the two side of the box seem offset a bit.

$63.18 $ 63. Joint Sizes: 1/8″ to 3/4″ It doesn’t cost an arm and a leg, either.

2 years ago But remember, box joints are only the tip of the iceberg of joint-making options here.

The I-Box works equally well on a table saw or router table, and its variable split-pin design will enable it to cut any pin-and-slot pattern you choose, from 1/8″ up to 3/4″. Street Price: $359
80 ($0.34/oz) Or, spread to their maximum distance, you can cut up to 13/16″-wide box joint patterns.

18. A JIG is "a device that holds a piece of work and guides the tools operating on it.". The next best method is at the router table but not everyone has the space for a dedicated router table. TIP: If your clamps ever lose one of the rubber cushions just use one of those thingies you put on the bottom of a chair to protect the floor. Joint Sizes: 3/8″, 3/4″ (standard); 3/32″, 3/16″ (optional) The versatile RTJ400 will cut about a dozen sizes and styles of through and half-blind dovetails, plus four sizes of box joints.

The simple one I show here took a few hours on and off while doing other things around the house. By clicking on 'Accept' or continuing to use this website, you agree that cookies can be placed. It installs in 1-3/16″-diameter router plate openings.

Web / Phone: www.rockler.com / 800-279-4441. I was very pleased with the result. And to help keep cuts tidy, there’s a replaceable 1/4″ MDF facing that also can be flipped for reuse. Now, I can already hear the critics say, “There are umpteen box joint jig plans on the Internet and YouTube.

It has INCRA’s GlideLOCK™ plastic adjusters on the bar to snug up any loose fit in the miter slot, for silky smooth operation. That flexibility can help you produce a balanced joint pattern on a wide variety of workpiece widths. All of those contact surfaces between pins and slots offer a huge amount of glue surface area. I was able to cut glue-ready 3/4″ box joints on my first try.

The glue is not the best and it is advisable to add a little daub of super glue to it. You can also cut more decorative splined and “center keyed” box joint styles.

great posting!

These keys, when used with router bits of matching diameters, enable the jig to cut three sizes of box joints with minimal changeover. All Rights Reserved, This website uses cookies to improve your experience. $121.80 $ 121. Rockler Box Joint Jig. Plus, the 4556 will cut the largest box joint patterns of any jig here, up to 1-9/16″. If you want to build sizeable projects, like hope chests or decorative carcasses, here’s a good pick.

Compatible With: Handheld router Now I must admit I looked at dozens of How Tos on making this jig and Frankensteined my own version to fit my router.

Who would pay $359 to only cut box joints?

Leigh includes a 3/8″ straight bit with the standard kit, so you can cut either 3/8″ or 3/4″ box joint patterns, plus many sizes of through and half-blind dovetails with other included bits. Or, Woodhaven brand miter gauges will accept the 4555 jig directly. Its revolutionary design allows faster setup, greater versatility, and improved user safety compared to traditional jigs. Their interlocking pattern of straight pins and slots provides a geometry that will make non-woodworking observers wonder how you did it, and the light-to-dark interplay of face and end grain catches the eye every time.

The jig will mount to any miter gauge with fence holes in it by screwing a scrap facing to the gauge for retrofitting to the 4555’s connecting bolts. You'll notice I only have one runner where as most I saw have two. Web / Phone: www.incra.com / 888-804-6272. Dialing in the jig for use involves loosening and adjusting the aluminum stop arms and one of the top black supports, inserting the appropriate setup block, spreading the stop arms to fit the setup block and retightening some screws. This is going to be a BOX JOINT aka FINGER JOINT jig.

To switch to another joint size, just swap the index bar and bit to the size you want to cut, then loosen and shift the jig base over accordingly to match the bit and key size.

It has been around for a long time and a simple plan to build one can be found on the Internet.

It’s also easy to space the slot cuts accurately, by loosening two T-knobs that mount the fence unit to the miter gauge, then sliding the whole assembly left or right as needed.

No wibble, no wobble. The RTJ400’s base will accept workpieces up to 16″ wide, so while this jig doesn’t accommodate unlimited workpiece width, it will tackle anything from small boxes and drawers up to moderately sized carcasses.

No, I'm not going to dance and leap around until the end if this turns out successfully. Fasten a sacrificial fence facing to the sled to improve support further and to provide wider handholds. What amount to two separate factors for some other box joint jigs are simplified into a single adjustment here. Not many. It functions like a double-bar miter gauge: the sled supports your workpiece while cutting pins and slots so you can slide it over the bit accurately. On the flipside, it isn’t well suited for use on narrow or small drawer parts, where clamping width for the jig is compromised. Yes, I'm brillig, and my slithy toves still gyre and gimble in the wabe.

Share it with us! Basically, you are creating tongues and groves that will go together to form a joint. The saw is Tess, the hammer's Joe, and Glumdalclitch is the plier. BOX JOINT JIG FOR ROUTER TABLE: All right, folks, I'm gonna get JIGGY with it. The tool dimensions are quite small, 10-3/4" x 12-3/8" x 1/2", and the weight is about 3,35 lbs.

Box joints look and work best when the width of the joint is divisible by the width of the individual joint fingers. Video. The same result can be gotten by doing each separately. And, if you should happen to misplace the manual, the jig’s design is intuitive enough that you probably won’t need the instructions anyway. A box joint jig is not a new idea. You’ll need to buy accessory bits for routing 3/32″ or 3/16″ box joints. What makes this jig truly unique is its handle and fence system. But if you follow along step-by-step, you’ll be up and running quickly. With that, le…, Pikachu Bedside Table - a Diy Furniture Project Inspired by Pokemon.

Its collar has numeric index marks that enable you to adjust the tolerances of your joints by simply twisting the eBush left or right to increase the collar-to-router bit offset.

If you’d rather spend your shop time making projects, gifts and furniture, this roundup of prefabricated box joint jigs is for you.

How To Make A Box Joint. When aligned up and down, the two pins can accommodate 1/8″-wide slot cuts.

But rest assured — they all work well for the job.

guide collar and 1/2″-dia.

After making one round of test cuts, then following Woodhaven’s recommendation for refining a loose joint fit, I was able to cut a nicely interlocking joint on the second try.

It took me a bit of finessing, but eventually I got a perfect fit. The bushing portion is elliptical, not round, like typical guide bushings.

Web / Phone: www.woodhaven.com / 800-344-6657. Woodhaven’s second jig option for cutting box joints clamps over the end of a workpiece. Box Joints, Jigs or Woodworking Videos. It is easier to sand off a protrusion than to fill in a depression. It meets my needs, and that is the whole purpose. I was able to cut a snug-fitting 1/4″ box joint on the first try, using a 1/4″ spiral upcut bit (bits aren’t included). on Introduction. They only protrude about 3/8″ beyond the MDF sub-fences. While the RTJ400 will cut a few sizes of box joints, most other template-style dovetail jigs can, too.

Box Joint Jig, Woodworking Table Saw Box Joint Jig for Miter Gauge, Aluminum Jig Accessories. By adding a few pennies the strip was raised a hair above the surface of the table. In fig. It's all about the base, no wobble. This tutorial video shows a simple method on making a jig out of plywood for a hand held router that attaches to the base. The new Incra I-Box is the most advanced tool ever produced for creating a stunning variety of box & finger joints. You’ll be making air-tight box joints in no time, thanks to these well-engineered products. Web / Phone: www.leighjigs.com / 800-663-8932. Make sure the miter slot on your router table is within 4-1/2″ to 6-3/8″ from the center of the router bit; more or less span will exceed the base’s range of adjustability. Compatible With: Router table A pair of adjustable aluminum “stop arms” underneath the top supports provide the index to start the box joint cuts, then they fit inside the joint slots when working across the end of the board.

INCRA’s I-Box uses a unique dual-pitch lead screw “positioning engine” that reduces the variables that impact a box joint fitting together too tightly or loosely.

The new Incra IBOX box and finger joint jig. FREE Shipping. Thanks.

One of these portable table saw models may be for you. The second I added the spacer and cut a notch in the very end of the board (A GROVE). Compatible With: Table saw, router table

I raised the router bit a skosh above the thickness of the wood I'd be using. I cut two pieces of wood the same size.

And, look elsewhere if you want to cut tiny box joint patterns: the smallest pin-and-slot pattern possible with this jig is 1/2″. I'm making my jig now. Each subsequent slot cut involves unclamping the jig, fitting the stops into the previous slot, and re-clamping the jig before cutting.

Made of angled aluminum and piggybacking one another, one pin registers one edge of a slot cut, and the other pin can be moved and set to index the other edge of the same slot cut — whatever width it happens to be. Master Craftsman Chuck Hedlund shows you how to create this simple box joint jig from scraps, then demonstrates its use.

I've seen some people secure right angle wedges to the back of the fence to keep it square. Some were so elaborate it'd take me forever to build it.

It consists of a thick aircraft-grade aluminum template with a pattern for cutting dovetail pins or box joints along one edge and dovetail tails along the other edge.

Common box joint spacing dimensions are ¼, 3/8 and ½-inch.